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Light of faded prints - Laserjet 1160

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I recently aquired a used hp Laser Jet 1160 printer.  It prints very light, to the point that its not worth keeping.  (But I would like to keep it...its a very nice unit.)  I have spent alot of time on the hp site troubleshooting and gone through their possible solutions presented in http://h20565.www2.hp.com/portal/site/hpsc/template.PAGE/public/psi/troubleshootDisplay/?sp4ts.oid=4...  with no luck (well, it improved some when I changed DENSITY from 1 to 5, but not significantely).  The toolbox said the cartridge (a hp 49A) had 90% of its toner remaining, was installed in 2007, and was used 120 times.  So after reading that permfomance may improve with "new" cartridges after 200 uses, I printed 200 sheets filled with B's, using 1/4 of the toner (down to 66%).  No improvement.  So could the fact that the cartidge is 6 years old and barely used in those six years be the cause of the problem?  I'm not too anxious to buy a new cartidge if its not a likely reason for the poor print quality.


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